Techno Business Units

  • ANOXKALDNES
  • AQUAFLOW
  • BIOSOLIDS
  • BIOTHANE
  • EVALED
  • HYDROTECH
  • IDRAFLOT
  • IDRASCREEN
  • PMT

ORION™

The Next Generation in innovative Purified Water Treatment systems for the Pharmaceutical, Generics, Healthcare and Biotechnology markets.

Delivering critical high performance in a sustainable manner, the Orion comes with a host of new innovative and cutting edge technologies. This differentiated modular system offers the broadest flexibility providing features and options to complement each model.

  • Manufactured and designed in accordance with ISPE guidelines for water and steam
  • Guaranteed microbial compliance Hot Water Sanitisation >80°
  • Operational coloured status lights for improved health and safety
  • Operational Health and Safety
  • Lifetime after sales and service support available

 

 

The Orion can meet a diverse range of manufacturing requirements, along with evolving sustainability requirements.

 

Series

Available in three models with an expanded range of flow rates from 0.5 to 20m³/hr, the Orion is an evolution in modular Water Treatment.

 

S Series

Our premier Orion meets the ultimate requirements for sustainability. Optimised technologies reduce overall energy and water consumption, offering long-term operational savings.

 

 

 

 

 

E Series

Our mid - range Orion reduces waste water during recycle mode and also conserves energy to meet good environmental practices.

 

 

 

 

 

C Series

Our classic Orion, offering you the core Orion technology within the most economical investment package.

 

 

 

 

 

Combining its pedigree of providing Compendial Purified Water through tried and tested process excellence with sustainability features at its core, the Orion is an unrivalled water technology package

 

 

Sustainable Features

Sustainability is at the heart of everything we do.

 

Orion is our sustainable solution for pharmaceutical applications, with the potential to reduce overall water and energy consumption through a reuse cycle and the introduction of more energy efficient pumps

  • Health and Safety operational status lights
  • Blueflux electrical motors
  • Low energy full fit membranes
  • 99% recyclable materials  
  • End-of-life components recycle guide
  • Reduced energy process enhancements
  • Increased water efficiency process enhancements
  • Manufactured within environmental ISO 14001
  • Chemical - free sanitisation
  • Reduced water discharge during recycle
  • Reduced product flow during recycle
  • Integral recovery RO and concentrate recycle pump
  • All documentation can be available via Vision web portal

 

  • Carbon Footprint: Up to 30% reduction of CO², released during operation
  • Water Footprint: Up to 40% recovered
  • Environmental Footprint: 99% of materials used with recyclability potential
  • Chemical Footprint: Chemical footprint minimal chemicals used during operation

 

Our commitment to sustainability is at the heart of everything we do. Being the benchmark for sustainable development, we strive to help our customers achieve their own sustainability goals, the driving force behind the Orion.

 

WIFI Production With Reverse Osmosis Based System

Of the various different qualities of water used in the pharmaceutical industry, the most critical is Water for Injection (WFI). This is the water that is used for the manufacture of parenteral solutions; products such as vaccines and intravenous drips that are injected directly into the body. The quality of WFI is prescribed in the three principal pharmacopoeias – the US, European and Japanese – and they are in broad agreement: conductivity <1µS/cm, total organic carbon (TOC) <0.5mg/l, total bacteria count <10cfu/100ml and endotoxins <0.25EU/ml. Where they have differed is in the method of production. Whilst the US and Japanese pharmacopoeias accept distillation or reverse osmosis, the European Pharmacopoeia (Ph. Eur.) has always insisted on distillation. But that is about to change.

 

A revision to the Ph. Eur. Monograph 169 Water for Injection allows, from April 2017, production “by distillation … or by a purification process that is equivalent to distillation. Reverse osmosis (RO), which may be single-pass or double-pass, coupled with other appropriate techniques such as electro-deionisation, ultrafiltration or nanofiltration, is suitable”. This brings Ph. Eur. in line with the US and Japanese pharmacopoeias, but what does it mean for pharmaceutical engineers?

 

Veolia’s Orion packaged Purified Water system has, as standard, single or twin pass RO, membrane degassing to remove dissolved carbon dioxide, volatile organics and oxygen, and final continuous electro-deionisation to achieve a conductivity of less than 1,0µS/cm at the point of use. It is fully heat sanitisable and with the addition of an optional ultrafiltration module to ensure endotoxin removal - it meets all the requirements of the new WFI Monograph.



For more information download our Concise Guide to Ph. Eur. WFI Monograph Changes http://form.jotformeu.com/70153268674359

Technical Features

The Orion comes as a skid mounted multi-technology system.

Comprising of softening, reverse osmosis and CEDI as its core technologies, which may be fully or partially hot water sanitised. All systems follow our stringent sustainability manufacturing guidelines and are FAT tested prior to delivery.

 

Controls and instruments features

  • 15" widescress TFT HMI
  • Allen Bradley or Siemens PLC
  • Storage and distribution software
  • Vision digital intelligent portal and remote monitoring
  • Panel rating IP55
  • Energy saving mode
  • High and Low voltage segregation
  • Operational coloured status lights for improved health and safety
  • Sustainability display for:
    • CO2
    • Energy
    • Water
  • Thornton M800 (conductivity, pH, TOC) meter
  • Integrated SMART module sensors
  • Multi-level service access button
  • Chart recorder for 21CFR Part II
  • Output on HMI for remote PC mirroring
  • Ethernet communication card
  • Multi-language

 

Process and mechanical features

  • High voltage low level electrical distribution
  • Low voltage and controls high distribution
  • Safety service light
  • Third panel for optional instruments and monitoring
  • Enhanced hygienic design for multipurpose storage
  • Increased range up to 20m3/hr
  • Safety service light
  • Pre UV
  • Post UV
  • Post UF
  • Stainless steel or mild cabinets
  • 5 micron or carbon prefilter
  • Hot water sanitization heating with option for stream
  • Twin pass RO option (E Series)
  • Fill and recycle lines fill the purified water tank simultaneously
  • Sanitary sample valves
  • TOC monitor connection point
  • 20% standard endoscopy on all welds, 100% upon request
  • ASME BPE pipework

 

Specifications

The Orion is a premier fully validated standard system, meeting the quality standards of current USP and Ph Eur purified water and Ph Eur highly purified water.

 

Fully compliant with FDA, cGAMP requirements.

 

C | Series

E | Series

S | Series

Pre-treatment softener (plastic)

X

-

-

Pre-treatment softener (stainless)

-

X

X

Water saved blue display

X

X

X

Energy saved blue display

-

X

X

Reduced water discharge

-

X

X

Reduced product flow during recycle

-

X

X

Integral recovery RO

-

-

X

Reject recycle pump

-

-

X

SPRO

X

X

X

TPRO

-

X

-

CEDI

X

X

X

HWS

X

X

X

Siemens PLC/HMI

X

X

X

Blue display on HMI

X

X

X

Low energy pumps

X

X

X

RO/CEDI recovery

X

X

X

 

X - Standard

- - Not available

O - Optional

 

Downloads

PDF
ORION™ Brochure (EN) (766.84 KB)
PDF
ORION™ Specification documentation (EN) (36.88 KB)

Service

Offering the widest variety of service and maintenance contracts to ensure continual compliance and the assurance that you're Orion delivers the optimum performance. Our contracts can be customised to your needs including multi-year agreements and extended warranty with the addition of quick site response times and a spare parts inventory.

  • Safeguard critical process which rely on continuous supply of purified water
  • Minimise equipment failures and downtime
  • Ensure regulatory compliance
  • Maximise availability
  • Meet water quality and quantity
  • Optimise operating costs ensuring environmental efficiency
  • Extend equipment life
  • Health and safety is our number one priority

 

We specialise in delivering unrivalled service and maintenance for your process water requirements through operational and service excellence

 

Health and safety

Health and safety is our number one priority. Through the process of risk assessment we ensure risks are managed effectively enabling us to consistently deliver and maintain high standards of service as well as health and safety compliance.

 

Genuine spare parts

All of our equipment is supported by using genuine spare parts and consumables. This ensures regulatory compliance and continuity of service. Products and consumables are manufactured with a full traceability history.